Uprated Alloy Intercooler for BMW Mini Cooper S
We took one of the very first UK Mini R56’s produced and immediately set to work to improve the OEM intercooler. We did this with the first ever ground breaking innovative L Shape intercooler core design.
Many other companies simply copied this design, but Forge still remain the clear market leader due the exhaustive core testing undertaken in the development stages, we were not content with any air core. The Forge Motorsport development team tested 4 different constructions of air core before choosing the final stuffed fin stepped design intercooler for the 2007 onwards models (R56/R57) BMW Mini Cooper S Turbo.
As a reduction in intake air temperature increases the density of the charge mixture within the combustion cylinder, any temperature reductions will equate to more power. This intercooler is constructed using a combined 80/40mm high thermal efficiency core, with a 250% larger surface area and a 125% thicker base core, to achieve the best possible results.
In fact, even in relatively low road speeds/air velocities, our intercooler was able to better the OEM unit by 9°C, with greater improvements being achievable during greater speeds during track testing. The replacement intercooler is supplied with all the mountings to allow ease of installation.
Any items ordered then subsequently cancelled by the customer before delivery will incur 10% handling fee and will receive the remaining balance within 14 working days
Do we ship abroad ?
Yes we do, to almost anywhere in the world though remember the postage is often high when shipping anything bulky. Most bulky items we export will go by UPS so you can track the package online, Delivery times vary due to stock and import checks.
However there are a few countries we do not ship to, some of these include: Thailand, Malaysia, Indonesia, Russia, Nigeria, Macedonia, Syria, Ukraine, Lebanon.
Why is postage on bulky items to some countries expensive compared to some other companies ?
For both yours and our safety we use well known couriers such as DPD Local and UPS for shipping, then we know exactly where it is in the world at any time and we know its going to arrive safely. We can now ship using standard post on some items, however using all methods you may incur import charges when you receive the goods for which we cannot be responsible for.
How do I place an order if I live within the UK ?
You can either order here in our online shop or you can phone us or email us, using the following number/address are below.
Phone: +44 (0)1945 429000
How do I place an order if I live outside the UK ?
You can order online or by phoning or emailing us.
Phone: +44 (0)1945 429000
Yes we offer free fitting on most Milltek Catback systems, Just select the option at the checkout
No, Due to our Public Liability Insurance we do not fit any customer supplied parts.
Yes depending on how long the job will take and if you are happy to wait, We have a waiting area inside our reception
Yes, But please be aware most exhaust systems will not fit in the back of the car it is being fitted to! We will help cut the exhaust into sections to aid you taking the system back with you. We allow 7days for collection of your old exhaust, after this time we will dispose of the system.